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Fully automatic induction heating system for forging forming

The induction crucible furnace is a highly efficient and advanced heating device that plays an important role in a variety of fields, including materials processing and scientific research.

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Fully Automatic Induction Heating System for Forging Forming

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Product description

●Power supply system: double rectifier, twelve-pulse 3000 KW/500Hz intelligent medium frequency power supply.
●Storage system: thick-walled square tubes are welded into a storage platform with a slope of 13°, which can store 6 to 8 pieces of material.
●Feeding system: double roller pneumatic pressurization, continuous feeding, and stepless speed adjustment of feeding speed.
●Discharging system: The robot and PLC system form a fast discharging system.
●Sorting system: It is composed of an infrared thermometer, chain transmission, and a guide cylinder.
●Industrial computer system: records and displays the current working parameters and status, material parameter memory, storage, printing, forging equipment failure, automatic power reduction and constant temperature maintenance, and many other powerful functions.

The induction crucible furnace is a highly efficient and advanced heating device that plays an important role in a variety of fields, including materials processing and scientific research.

1. Principle and Construction

Principle

The induction crucible furnace operates based on the principle of electromagnetic induction. When an alternating current passes through an induction coil, it generates an alternating magnetic field. The electromagnetic induction generates eddy currents in the metal material within a crucible (usually made of a high-temperature resistant material such as graphite or ceramic) placed in this magnetic field. According to Joule's law, these eddy currents cause the metal to heat itself, thereby heating and melting the material within the crucible.

Construction

It primarily consists of an induction heating system, a crucible, a furnace body, and a control system. The induction heating system includes an induction coil and a high-frequency power supply, providing the electromagnetic field that generates heat. The crucible is the container for the heated material, and its material is selected based on the characteristics of the material being heated. The furnace body supports and protects the internal components and provides excellent thermal insulation. The control system precisely adjusts parameters such as heating power, frequency, and heating time.

2. Product Advantages

High Efficiency and Energy Saving

Compared to traditional heating furnaces, the induction crucible furnace offers significantly higher heating efficiency. Because heat is generated directly within the heated object, heat loss through conduction and radiation is reduced, effectively reducing energy consumption.

Precise Temperature Control

Advanced control systems enable precise temperature control during the heating process. This allows for rapid temperature increase, constant temperature, and temperature reduction, meeting the stringent temperature requirements of various material processing applications.

Uniform Heating

Induction heating ensures uniform heating of the material within the crucible, which helps improve product quality. For example, in metal smelting, it reduces component segregation and ensures consistent metal properties.

3. Application Areas

Metal Smelting and Refining

It is widely used in the smelting and refining of various metals, such as copper, aluminum, and nickel. It meets the needs of small-batch, high-purity metal production and can also be used in the early stages of smelting in large-scale industrial production.

Laboratory Research

In materials science research, the induction crucible furnace is used for experiments such as preparing new alloys and studying metal phase transitions. Its precise temperature control and adaptability to small sample throughput make it a valuable laboratory tool.

4. Safety and Environmental Protection

Safety

The induction crucible furnace boasts excellent electrical safety. Its rationally designed induction heating system avoids safety hazards such as electrical leakage. Furthermore, the furnace's thermal insulation reduces the risk of operator exposure to high temperatures.

Environmental Protection

Due to its high efficiency and energy-saving features, it reduces energy consumption and indirectly mitigates environmental pollution caused by energy production. Furthermore, through rational ventilation design, exhaust gas emissions can be effectively controlled during the smelting process.

With its unique advantages, the induction crucible furnace has become an indispensable piece of equipment in modern materials processing and scientific research.

Why Choose Ruixinsheng Technology?

Independent Intellectual Property Rights:

Master the core technology and independent research and development of internationalleading induction heating system.

Energy-Saving and Efficient:

Meet international standards for electrical and load design standards, power factor up to0.98, and energy saving 20%.

Environmental Protection and Safety:

Furnace structure according to the national standards, scientific and technologicalreasonable personalized design, ensure the safety and reliability of the device.

Stable and Reliable:

The world's first-class component selection, scientific and reasonable equipmenttechnology, complete protection functions, the primary fault is close to zero.

Intelligent Control:

Equipment management system, can achieve production management, quality control andother functions, to achieve remote diagnosis of equipment, data acquisition, transmissionand other monitoring.

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Fully automatic induction heating system for forging forming

1. Principle and Construction