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Fully Automatic Forging Induction Heating System
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- Product description
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●Power supply system: mechatronics 200KW-3000KW/500Hz-4000Hz.
●Heating varieties: carbon steel, alloy steel, high temperature alloy steel, anti-magnetic steel, stainless steel, titanium, aluminum alloy, copper alloy, etc.
●Main application: used for hot forging of bars and round steel.
●Feeding system: fully automatic rubbing plate feeder.
●Feeding system: double roller pneumatic pressurization, continuous feeding, stepless speed adjustment of feed speed.
●Discharging system: chain fast conveying system.
●Sorting system: composed of an infrared thermometer, chain transmission, and guide cylinder.
The induction heater crucible is a device that plays an important role in high-temperature processing, particularly in metal melting and ceramic sintering.
1. Structure and Principle
Structural Features
The induction heater crucible primarily consists of a crucible body and an induction heating system. The crucible body is typically made of high-temperature and chemical-resistant materials, such as graphite or ceramic. It has a specific shape and volume to accommodate the material being heated. The induction heating system includes components such as an induction coil and a power supply.
Operating Principle
When the induction power supply is turned on, an alternating magnetic field is generated in the induction coil. Because the heated material in the crucible has a certain degree of conductivity (such as metal) or is susceptible to induction heating, the alternating magnetic field generates an induced current within the material. According to Joule's law, this induced current causes the material to heat, thereby heating the crucible's contents.
2. Product Advantages
High Efficiency Heating
Induction heating offers high heating efficiency. Compared to traditional heating methods, it can heat the crucible's contents to high temperatures in a much shorter time, significantly shortening production cycles.
Precise Temperature Control
The crucible temperature can be precisely controlled by adjusting the power and frequency of the induction power supply. This is crucial for processes requiring precise temperature control, such as precision metal melting and specialty ceramic sintering.
Uniform Heating
Induction heating ensures uniform heating of the crucible contents. This improves product quality and reduces defects caused by uneven temperatures, such as segregation in metals and density variations in ceramics.
3. Applications
Metal Processing
In metal melting, induction heater crucibles can be used to melt a variety of metals, such as copper, aluminum, and steel. They meet the needs of applications ranging from small-scale laboratory research to large-scale industrial production.
Ceramic and Glass Manufacturing
For the sintering of ceramic and glass materials, induction heater crucibles provide a stable high-temperature environment, ensuring optimal material properties.
4. Safety and Maintenance
Safety Features
The induction heater crucible is designed with safety in mind. The induction heating system features effective electromagnetic shielding, minimizing the impact of electromagnetic radiation on the surrounding environment and operators. The crucible's material selection and structural design also ensure stability at high temperatures, reducing safety risks such as breakage.
Maintenance Requirements
Maintenance is relatively simple. Regularly check the induction coil connection for proper function and the crucible for damage. If using a ceramic or graphite crucible, replace it as needed based on wear to ensure effective heating and safety.
Why Choose Ruixinsheng Technology?
Independent Intellectual Property Rights:
Master the core technology and independent research and development of internationalleading induction heating system.
Energy-Saving and Efficient:
Meet international standards for electrical and load design standards, power factor up to0.98, and energy saving 20%.
Environmental Protection and Safety:
Furnace structure according to the national standards, scientific and technologicalreasonable personalized design, ensure the safety and reliability of the device.
Stable and Reliable:
The world's first-class component selection, scientific and reasonable equipmenttechnology, complete protection functions, the primary fault is close to zero.
Intelligent Control:
Equipment management system, can achieve production management, quality control andother functions, to achieve remote diagnosis of equipment, data acquisition, transmissionand other monitoring.
Send Inquiry
Tell us your needs, and we will recommend you the melting furnace that suits you.
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Contact Us
Email：sales@cnmelt.com
Website: https://www.cnmelt.com/
WeChat/WhatsApp: +8613503880562
Add: Luoyang City, China
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