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Induction Holding Furnace

Mainly used for smelting cast iron, stainless steel, alloy steel, non-ferrous metals, including heavy metals (such as copper, lead) and precious metals (such as gold, silver), etc. The equipment is used in metallurgical industry, casting industry, non-metal smelting and other industries.

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Induction Holding Furnace

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  • Product description
  • Application

    Mainly used for smelting cast iron, stainless steel, alloy steel, non-ferrous metals, including heavy metals (such as copper, lead) and precious metals (such as gold, silver), etc. The equipment is used in metallurgical industry, casting industry, non-metal smelting and other industries.

     

    Steel shell

    The open furnace body includes:Whirlwind dust removal environmental protection furnace lid and tilting furnace oil cylinder, Furnace lid lifting, new induction coil, energy saving yoke, full set of water inlet distributor, imported carbonless hose and so on.

    Adopting hydraulic tilting device. The furnace is welded with high quality steel structure, which is more safe, firm and durable; The sensor is enclosed by a magnetic yoke, cover area more than 65%. Therefore, less magnetic flux leakage, high efficiency, save nearly 5% energy consumption than aluminum shell furnace. Equipped with anti-leakage alarm device, can predict in advance to through the furnace, so as to achieve the purpose of safe production. Meanwhile, it can be equipped with the furnace lining ejector device.

     

    The furnace lining ejector device consists of the following

    1. Push out the oil cylinder.

    2. Hydraulic valve and connecting pipe.

    3. Furnace bottom joint matching the system.

     

    The system operates as follows

    Once the furnace lining cooling drops to 400℃, the furnace is turned 90 degrees. Lift the oil cylinder with a crane, connect the oil cylinder with the bottom of the furnace, start the hydraulic pump station and push out the furnace lining.

     

    Products advantage

    1. Good stability, low cost, smaller area occupied.

    2. Easy to operate, fast melting and low production cost.

    3. Simple structure, easy maintenance.

    4. Can be directly melted from the cold furnace, solution can be all empty, easy to replace the type of molten material.

    5. Low noise, good working environment.

    6. Tailor-made according to the different melting metal.

    7. Induction coil of various specifications, reasonable selection of copper tube wall thickness and specifications, so as to improve the utilization rate of electrical energy.

    8. High performance insulation materials are used.

    9. The turn-to-turn gap of the induction coil is convenient for maintenance and conductive to the release of water vapor.

    Smoke collecting device can be used to improve working environment.

     

    Power Supply

    This melting furnace can realize fully automatic remote control, including PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. It can realize automatic operation, such as automatic constant temperature, automatic oven and furnace leakage alarm, which is safer and more convenient to use.

     

    The power advantage

    1. Through a single power supply device, realize the mass production capacity of multiple furnaces.

    2. Uninterruptible melting and accurate thermal insulation or overheat temperature control.

    3. It can preheat, sintering, melting and ultra-low power insulation for multiple electric furnaces at the same time.

    4. Each furnace adopts independent control system.

    5. Can provide full constant power to one furnace while isolating the other under maintenance.

    6. Just one set of power connection and water connection, greatly reducing installation, operation and maintenance costs.

    7. The latest generation of digital operation technology, Single Clip Microcomputer program control.

    8. Lower starting frequency, ultra-low power oven.

    9. Full open rectifier, high power factor, Higher harmonics are small.

    10. The equipment power utilization rate is close to 100%.

    11. Liquid metal is more productive and does not need to increase electricity demand.

    12. It can produce efficiently and match different metal liquid demand levels.

    13. Optical fiber transmission trigger signal, electronic control using digital mode.

    14. Very competitive power consumption indicator.

    15. Comply with domestic and international electrical safety design standards.

    16. More perfect and intelligent protection function.

     

    Technical parameters of IFinduction melting furnace

    Rated capacity (t)

    Rated power (KW)

    Rated frequency (HZ)

    Transformer configuration

    Pulses

    IF voltage

    Melting rate(t/h)

    Energy consumption (kWh/t)

    Capacity (KVA)

    Secondary voltage (V)

    (V)

    10

    1000

    500

    1250

    3φ690V

    6

    2400

    2.5

    53

    20

    1800

    250

    2000

    3φ690V

    6

    2400

    2.8

    50

    40

    4500

    150

    5000

    6φ1000V

    12

    3200

    3

    47

    80

    9000

    100

    2×5000

    2×6φ1000V

    24

    3200

    3

    45

    100

    11000

    100

    2×6300

    2×6φ1000V

    24

    3200

    3

    45

Why Choose Ruixinsheng Technology?

Independent Intellectual Property Rights:

Master the core technology and independent research and development of internationalleading induction heating system.

 


Energy-Saving and Efficient:

Meet international standards for electrical and load design standards, power factor up to0.98, and energy saving 20%.

 


Environmental Protection and Safety:

Furnace structure according to the national standards, scientific and technologicalreasonable personalized design, ensure the safety and reliability of the device.

 


Stable and Reliable:

The world's first-class component selection, scientific and reasonable equipmenttechnology, complete protection functions, the primary fault is close to zero.

 


Intelligent Control:

Equipment management system, can achieve production management, quality control andother functions, to achieve remote diagnosis of equipment, data acquisition, transmissionand other monitoring.

 


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