Steel Shell Induction Melting Furnace

About Products

Our company developed the induction heating equipment with high efficiency, no higher harmonics, high power factor, 15% energy saving compared to the same capacity general electric furnace.
At present, we have been mature in making products like 0.25T-40T medium frequency melting, heat preservation, diathermic, heat treatment, quenching and other series rectifier and series inverter equipment.

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Description

Description

Steel Shell Melting Furnace

The open furnace body includes:Whirlwind dust removal environmental protection furnace lid and tilting furnace oil cylinder,Furnace lid lifting,new induction coil, energy saving yoke, full set of water inlet distributor, imported carbonless hose and so on. 

It is mainly used in smelting steel, iron, copper, aluminum and alloy,etc. It has the characteristics of high melting efficiency, good electricity saving effect, uniform metal composition, less burning loss, fast temperature rise, easy temperature control and so on.Suitable for all kinds of metal smelting occasions.

Adopting hydraulic tilting device.The furnace is welded with high quality steel structure, which is more safe, firm and durable;The sensor is enclosed by a magnetic yoke,cover area more than 65%.Therefore, less magnetic flux leakage, high efficiency, save nearly 5% energy consumption than aluminum shell furnace.Equipped with anti-leakage alarm device, can predict in advance to through the furnace, so as to achieve the purpose of safe production.Meanwhile,it can be equipped with the furnace lining ejector  device.

The Power Cabinet

This set of equipment can realize fully automatic remote control, including PLC programmable controller, HMI man-machine interface or industrial control computer system, industrial control configuration software and various sensors. It can realize automatic operation,such as automatic constant temperature, automatic oven and anti-wearing furnace alarm, which is safer and more convenient to use.

The power cabinet body is designed with a fully enclosed structure, and the cabinet is made of 3mm steel plate. The protection class is IP54. The main power cabinet adopts a split modular design, which facilitates the installation and transportation ofequipment. All the originals used in the whole system are from well-known brands with reliable quality, and they must be rigorously tested and screened after the factory.
This series resonant dual-supply Intermediate frequency power supply is also equipped with a computer-aided management system. Not only can display real-time data and information of power supply operation, but also display the operating status and information of the entire system, and has functions such as automatic insulation, oven, furnace start, and fault archiving.

Products advantages

 1.The furnace shell adopts steel structure and occupies a small area.

2.It is convenient to flip and dump the furnace body. Manual, electric and hydraulic tilting can be used.

3.Furnace leakage alarm device can effectively protect the safety of person and equipment in time.

4.The ejector device of furnace lining makes it fast and efficient to replace furnace lining and improve production efficiency.

5.Good stability of steel shell furnace body is helpful to extend furnace lining life.

6、The coil is surrounded by more than 70% of the yoke, reducing leakage flux.

7、The advantages of steel shell are firm, not easy to damage, strong security.

8、The new type of water cable head and special cold pressing molding device invented by our company can minimize the displacement of water cooling cable when tilt the furnace and improve its service life.

9、The role of the furnace cover is to minimize heat loss.

10、According to the smelting metal material, designing specific induction coil, so as to improve the utilization rate of electricity.

11、Strong coil support design eliminates the possibility of inter-turn short-circuit, inter-turn clearance is convenient for maintenance, conducive to the release of moisture, greatly extending the service life of the induction coil.

12、Adopting high performance insulation materials.

13、Cooling rings are used at the top and bottom to extend the furnace lining life.

14、Smoke collecting device can be used to improve working environment.

Why Choose Us

Luoyang Ruixinsheng Industrial Technology Co., Ltd. is a high-tech enterprise specializing in R&D, manufacturing and technical services of medium and high frequency induction heating equipment. Our company adheres to the business philosophy of “Science and technology, quality first, service-oriented”, relying on scientific research institutes and technical personnel of the company, gather domestic and foreign medium and high frequency induction heating technology advantage resources, developed the induction heating equipment with high efficiency, no higher harmonics, high power factor, provide advanced technology and equipment support for the upgrading of traditional medium and high frequency induction heating equipment, it has achieved good social benefits and has been widely recognized and praised by users.

Our Services

Before sales:

Professional service staff at any time to answer your phone 7×24 hours, to provide you with professional product problem solving. also have professional network online customer service for you to answer questions.

After-sales service commitment

We provide fast and reliable emergency service. send professional maintenance personnel to arrive at the scene within 24 hours.Professional service staff at any time to answer your phone 7×24 hours, to provide you with professional technical guidance, help you remote diagnosis, we always provide you with a full range of after-sales support.

FAQ
Q1: If the device fails, how can it be solved quickly? A1: The engineer will quickly determine the cause of the fault and guide the replacement of the accessories based on the operator's description, as well as the pictures and videos. If it can't be solved, we will send engineers to the site for repair. Q2: What advantages do you have compared to others? A2: We can customize the most suitable products according to the customer's specific conditions, so that the equipment is more stable and more efficient, and the customer's benefit is maximized. Q3: Why is your induction furnace more stable? A3: With more than 20 years of experience, we have developed a reliable control system and a simple operating system. We have a number of technical patents. Q4: What is your warranty? A4: We provide you with lifetime technical support for free. Spare parts are provided free of charge during the warranty period. In the case of more than one year warranty, we will provide spare parts at cost price. Q5: Are you the Manufacturer or a trading company? A5: We are a scientific and technological innovation enterprise integrating R&D, design, production and service.